Some years ago I did a post on using Lunar fuel to raise a sub-orbital vehicle to Earth orbit. One of the comments by sjv linked to a similar concept that had been done several years earlier but much more professionally by a far more qualified person. The recent FH flight and the more Lunar focused interest at this time makes the idea more relevant than 10 years ago when I blogged it or 14 year ago when Dr. Walthelm published his work.
What makes it more relevant is the possibility of orbiting a hundred tons with one reusable F9, three hundred with one reusable FH, and both without expending an upper stage. The Blue Origin offerings won’t be far behind if the capability comes to pass. BFR payloads to the four digits. The expendable industry could be mostly extinct in a decade or so except for niche one offs. If there is any compelling reason to get tens of thousands of tons into Earth orbit, this could create an early profitable Lunar export.
This is the link to Dr. Walthelms concept. http://www.walthelm.net/inverted-aerobraking/main.htm
This is my original post. https://selenianboondocks.com/2008/11/earth-launch-with-lunar-fuel/ Comments are better than the post.
If I got the link wrong, this is the post. Earth launch for heavy vehicles currently involves lifting a lot of propellant to lift a lot less vehicle to lift even less payload. One of the frequent criticisms of suborbital flight is that it only uses a small fraction of the energy required to reach orbit. While that argument has some serious validity issues, it would be nice to be able to pop up a suborbital vehicle and hand off a payload to something else that took it to orbit. Mass ratio required would drop by a factor of 5. While it would be nice, it may be a while before some magic tech makes it possible.
Tethers are the frequent solution suggested for making this happen. Unfortunately current tech seems to be that your suborbital vehicle would need to be traveling at mach 15 or so to match velocities with a rotovator. While this will be a major breakthrough when it takes place, it still requires a serious performance vehicle to make the rendezvous. The suborbital vehicle for that mission will have to be fairly aggressively designed if it is a single stage. The mass ratio is about half that of an orbital vehicle with serious TPS still required. It will have to ride the tether around for a few orbits to get home, or land far enough down range that getting home is another logistics problem. As better tethers become available, these problems will slowly get better until a true beanstalk becomes possible.
I’m not aware of any other feasible technologies for doing the job of an advanced rotovator.
With airless aerobraking propulsion, there is a possible solution. A chunk of lunar LOX launched into a near earth reentry trajectory will be at over 11 km/sec as it makes a near approach 100 miles up. If one pound of this impacted a suborbital pop up vehicle that had no significant horizontal velocity it would deliver an impulse equivalent to an Isp of 1,100+. If that pound vaporized and rebounded at random from a heat shield, it would deliver equivalent of another Isp of 550. So each pound of lunar volatiles would have an effective ‘Isp’ of 1,650 while the suborbital vehicle is motionless earth relative. As the vehicle gathered momentum, ‘Isp’ would drop as a linear function of less impact velocity of each succeeding LLOXball. By the time the suborbital vehicle was pushed to orbit, ‘Isp’ would be down to about 460 or so. Lunar regolith aerogel was suggested for the airless aerobraking. If feasible, that would solve several problems with the concept.
It works out to about 1.5 times as much LLOX as vehicle to make the push to orbit. A one ton upper stage with heat shield would need about one and one half tons of LLOX impact to push it to orbit. The size vehicle it would take to get that one ton inert upper stage into position is in dispute by the various people that build actual hardware. The old V2 would have used 4 tons of vehicle and 9 tons of propellant. There are at least a half a dozen credible newspace companies that believe they can beat that with a vehicle that flies daily or more. The list of less credible is somewhat more extensive. The list of companies that can place a ton in orbit without help is fairly long, and fairly expensive.
If a firm can just match the old tech and get an upper stage boost from the moon, then a ton to orbit will be considerably cheaper than is currently possible. This is a 14 ton earth GLOW and 1.5 lunar volatiles per ton to LEO. Heavy lift is the field that would make this pay. A modern expendable design for this purpose would have a mass ratio of about 2.5 and a dry mass of less than 10%. A 3,000 ton GLOW (Saturn5 class) would get 900 tons in orbit in one shot with help from 1,350 tons of lunar volatiles in intersect trajectory.
If it becomes desirable to get a lot of large payloads from the earth surface into space, this might be one path for doing it. If a suborbital craft can fly often, then it could launch large payloads once a day as it phased with the moon launched trajectory paths. It would be cheaper to use lunar raw material to facilitate earth launch than to manufacture finished components on the moon for the short term of a few decades. If SPS became economically desirable, this is a technique that could help make it possible to launch millions of tons of earth built products into orbit.